Maestro connect is able to offer customised micro services through the use of IoT Apps that support the daily activities of industry operators - improving the availability and use of machines or systems.
MAESTRO CONNECT IN 4 STEPS:
MAESTRO CONNECT IS ACCESSIBLE FROM PCS OR SMART DEVICES AND INCLUDES THREE DIFFERENT, MUTUALLY INTEGRATED APPLICATIONS.
Section designed for the continuous monitoring of machine operation, with information on:
This section provides a first approach to predictive maintenance by sending notifications when machine components indicate a potentially critical state associated with reaching a certain threshold. In this way, it is possible to take action and schedule maintenance services, without any down-time. By constantly monitoring the use of components, Smart Maintenance offers a genuine “condition-based” maintenance service, which allows action to be taken based on the efficiency of the components.Smart Maintenance also makes SCM’s support to customers more specifically targeted and faster through a constant flow of data from the machine to the Service suppliers.
Section designed for KPI (key performance indicator) presentation for all the machines connected to the platform. The indicators provided assess:
Maestro connect uses the standard OPC-UA communication protocol, which guarantees the encryption of data at Edge interface level. Maestro connect’s Cloud and DataLake levels meet all state-of-theart cyber-security requirements. Customer data are encrypted and authenticated to ensure total protection of sensitive information.
Optimisation of production performance and + 25% efficiency
Maestro connect offers suitable tools for observing and reckoning actual production data in order to identify any production defects and plan corrective actions. It is possible to keep track of any triggered alarms and analyse their causes, be alerted in case of repeated problems that may be observed by different operators, and obtain real-time production data - even remotely. Maestro connect allows more effective machine use-related cost control to be achieved, the actual production costs for a given workpiece to be calculated, and machine stops to be tracked.
Diagnostics to support components warranty optimisation
The smart machines by SCM with Maestro connect cloud platform options will be able to generate notification alerts when the use thresholds set by the manufacturer are reached and parts need to be replaced. Maestro connect is able to monitor the state and main parameters of the main operating groups (spindle, vacuum pump, lubricator, etc.) - helping identify the potential causes of finished product quality degradation, thus reducing the warranty costs due to component misuse.
Productivity increase and downtime reduction by 25% and improvement of quality control
Production never stops with Maestro connect. Maestro connect checks the machine status in realtime, providing useful information for the decisionmaking process and for production planning. Maestro connect is able to monitor in real time the machine parameters that contribute to determining processing quality - such as the conditions of use and the state of the various machine operating units.
Maintenance costs down by as much as 50%
Maestro connect allows for greater diagnostics accuracy with subsequent shorter troubleshooting time by the technical support staff. The platform also makes it possible to check that the machine works in optimal conditions, extending the life of components. Automatic and periodic maintenance notifications also allow for timely planning and better maintenance work organisation - including service scheduling in advance and routine maintenance planning.
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