dmc metalsystem

(512) 931-1962
Deburring and finishing - Dry operations - dmc metalsystem

Represents a heavy-duty solution dedicated to the medium and large end user, as well as dedicated contractors, who are required to combine productivity, reliability and flexibility due to the ever changing work orders.

In a single pass the machine is able to:

  • eliminate any burr produced by the cutting process
  • efficiently remove sharp edges all while creating a radius
  • deburr and radius holes of small dimensions
  • efficiently removes oxide generated while cutting, whether from the outer perimeter of the piece or the inner circumference of the hole

Main equipment

  • operating unit with large diameter contact roller
  • planetary unit equipped with rotating disc brushes
  • oscillating unit equipped with rotating disc brushes
  • vacuum table for processing small pieces, with in-built electric fan located in the machine frame
  • working table at fixed height from floor for either stand alone or to be inserted in through-feed automatic lines
  • machine controlled by  “Hydra PC” with 17” touch-screen

Advantages:

  • Excellent results for deburring, oxide removal and producing non-directional scratch thanks to the exclusive planetary unit which uses a gear box transmission that allows for independent speed rotation control of the brush discs as well as the planetary main discs.
  • Quick change-over time for the replacement of the brush discs thanks to the quick disconnect spindle shaft system that allows for a fast and easy set-up of the machine for any type of application while allowing for the maximum safety due to the locking system.
  • Extremely reliable and noiseless motor power transmission, even during the most extreme processing conditions, thanks to the multi-grooved Poli-V belts along with the self-tensioning belt device.
Advantages

WIDE RADIUS: UP TO 2 mm EDGE ROUNDING

Exclusive planetary unit using gears, with disc brush rotation speed independent from the speed of the head, for a more effective deburring and edge rounding up to 2 mm even on plates larger than 1 meter.

 MODULAR STRUCTURE TO ADAPT TO PRODUCTION NEEDS

Available with frame structure configurable up to 10 working units. The modular frame allows to replace a working unit or change the position rapidly and economically.

LONG-LIFE MECHANIC DRIVE BELT

Multi-groove Poli-V belt with self-tensioning system for an extremely powerful, efficient and silent transimission, independent of the abrasive belt used, even in the most demanding working conditions.

BEST IN CLASS FOR SEVERE AND LARGE BATCH PROCESSING

"Medium" frame structure for heavy duty applications and capability to fit up to 45 kW motors and contact rollers up to 400 mm diameter for large removals.

Technical data
MODEL   1350 1650 *
Number of operating units                                      2 ÷ 10 2 ÷ 10
Working width mm  1350 1650
Min/Max standard working thickness mm 0,5 ÷ 170 0,5 ÷ 170
Sanding belt dimensions mm 1370 ÷ 2620 1370 ÷ 2620
Max motor power per operating unit kw 45 55
Fixed height of worktable from the ground (opt.) mm 900

* Configuration on request. It requires analysis of feasibility and delivery time

 

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